OVERVIEW

Combines and unites

Enterprise Production and Traceability

Standardized out of the Box Solution

One integrated modular system.
Complete functional cover with a end 2 end support from the supplier, the production to the customer.
Complete transparency of the production in real time.
Covers the complete production flow of each industry.
Easy configuration and customization.

Fastest ROI

Reduction of the effort for the implementation and operation of the solution by up to 90 %.
Self customization and development of the solution by the customer based on the embedded No-Code graphical development environment.

No-Code based highest flexibility

Simple, easy, quick and flexible realization of individual custom processes and extensions.

Modern architecture

Blockchain, Cloud, Web UI, Smart devices, Industry 4.0, SaaS, PaaS, Hybrid, Big Data

CATS can be used as Best-in-Class Solution

Or

as Best-of-Breed Extension

Best-of-Breed Extensions: Use CATS together and in compination with other (existing) systems f.e. ERP, MIS.

Best-in-Class: Cover your complete production and traceability requirements with one single united CATS System

CENTRALIZED ARCHITECTURE

Instantly access aggregate realtime information about all plants like scrap cost, shipments, downtime or workload

FAST IMPLEMENTATION

We designed the applications to rely on master data configuration where process complexity can be increased progressively

HIGH CONFIGURATION FLEXIBILITY

High resolution of configuration options allowing the plant engineers to customize the process without development

MODERN TECHNOLOGIES

Cross platform web based UI interface that runs on all of today’s commonly used operating systems

FULLY INTEGRATED TOOLCHAIN

Cross platform web based UI interface that runs on all of today’s commonly used operating systems

PRODUCT LABEL DESIGN AND PRINT

Our platform has an integrated label designer and rendering support for thermal and standard printers ( ZPL, PCL, pdf, etc. )

INDUSTRIAL MACHINE CONNECTION

Connectivity support with industrial machines/devices communication protocols like RS323, TCP, OPC or MQTT

PROCESS FLOW CONTROL

Track material usage, validate scanned component barcodes, force flow sequence or block containers from shipping based on laboratory test results

REAL-TIME MONITORING

Define monitoring data streams and bind them to beautifully designed real time UI charts

CATS FEATURES

Track + Control + Prevent

PRODUCTION LINE

Tracking of material lots at a high precision
Automatic Multi-Level BOM based subassembly state validation
Control the part production sequence to ensure full complete tracking of production
Validate scanner barcode serial formats
Advanced part scrap control
Embedded down time system to monitor events that affected production quality or to optimize the line uptime
Schedule production using planned KANBAN amounts
Change management (scheduled changes in part specification or process)

QUALITY

Report and analyze part process values
Enforce process validation systems checks before start of production
Automated part test deployments based on custom rules
Block parts on containers from usage or delivery
Track issues or changes that occurred on the line
Schedule customer information change
Part scrap to rework flow control with precise recovering lot assurance

LOGISTIC

EDI import and export
Receiving and Shipping support
Label received materials and decant them for a precise tracking of the part amounts
Track material locations and stock movements
Manage FIFO flow
Perform efficient and fast inventory checks
Manage material loading using KANBAN digital system

MAINTENANCE

Tracking production spare parts stock and ensure availability
Periodical preventive maintenance checks management
Remote access to machine exposed values
Enhanced machine elevated access (rework/resume/revert)

TRACEABILITY

Barcodes (scanning, printing and validation)
RFID support
Laser marking and engraving
LOT tracking
Real Time information

AUTOMATION

PLC bidirectional interaction
Embedded support for a high number of communication protocols
Automated fixed scanners triggering from traceability system

HR

Skill training to ensure constant work quality
Process operation required skills enforcing
Anonymous operator identity assurance

ENGINEERING

Process setup
Label design
Process values validation limits

IT

Automated updates
Environment health status monitor