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NC Vision for Quality

Full Control of Quality

Streamline quality. Drive growth and always be audit-ready with full visibility and control of your quality landscape.

1.

Make Quality more Effective: Produce Top-notch Quality Parts

Ensure product quality meets your standards and make the quality control processes of your company more effective. Always know the parameters recorded by the machines used and define the necessary tests to be done and the selection rules.

2.

Actionable: Increase Efficiency and Control

An end-to-end quality management system boosts the overall effectiveness of any manufacturing unit, maintaining consistency with the resources. Monitor and control your quality actions and workflows from one place. Gain actionable insights in real time based on pass/fail results and defects captured during quality controls.

3.

Drive Efficiency: Reduce cost of Quality

Identify nonconformities and take decisive action earlier. Empower data-driven decision-making to optimize supply chains, decrease cost of quality, and improve customer satisfaction. Drive greater efficiency in ongoing audit and evaluation of quality throughout the production lifecycle.

Streamline Quality – Thanks to the NC-Vision Toolbox for Production & Traceability.

All in One: Produce Top-notch Quality Parts

Ensure product quality meets your standards and make the quality control processes of your company more effective. Always know the parameters recorded by the machines used and define the necessary tests to be done and the selection rules.

R

Improve the quality of the parts that you deliver by using high quality materials that were verified.

Measure supplier performance by keeping evidence of the quality of their deliveries.

Z

Warehouse Storage

Use equipment that was properly validated and that is proofed to perform all necessary checks.

U

Validation that parts have been audited registered for the product

Quick: Increased Efficiency and Control

An end-to-end quality management system boosts the overall effectiveness of any manufacturing unit, maintaining consistency with the resources. Monitor and control your quality actions and workflows from one place. Gain actionable insights in real time based on pass/fail results and defects captured during quality controls.

l

Overview of all the problems reported

P

Track issue resolution to ensure that they are completed

h

Provide instructions on what has to be checked and how

Identify recurrent problems that appear in the process

o

Improved product quality by executing extra-checks

g

Easy to scale to cover special periods when large number of parts have to be verified

Easy: Reduce Cost of Quality

Identify nonconformities  and take decisive action earlier.Empower data-driven decision-making to optimize supply chains, decrease cost of quality, and improve customer satisfaction. Drive greater efficiency  in ongoing audit and evaluation of quality throughout the production lifecycle.

R

Perform quality checks on a random sample of any shipment that you make.

~

Block a shipment until it is cleared by quality auditors.

Z

Check and validate all parts that come from the line.

Improve product quality by covering potential failures that happen in the warehouse

S

Reduce cost by preventing having parts rejected and returned by your customer

i

Improve finished goods storage and manipulation procedures by identifying problems that happen in the warehouse

Accurate: Product Traceability

Boost your product traceability:  keep a record of validations done during incoming and allow the operators making the check to register the parts and mark them as valid or invalid. Get a better overview of the quality issues in your production process and see which actions to take.

Improved product traceability by adding the validation test of equipment to it

Isolate suspect materials until they are released. Reduce the costs by providing clear identification of rejected parts and allowing you to charge back

N

Use equipment that was properly validated and that is proofed to perform all necessary checks.

i

Keep a history of everything that was checked

Y

Attach complaints to the item that caused them and trace them until they are completed

Effective: Standardization

Use an organization wide system to manage issues and trace their resolutionen. NC-Vision for Quality ensures that your organization follows proper series of processes from products and parts evaluation to the training of employees in order to bring in improvements. Effortlessly increase the consistency in processes and performance; moreover, the need for re-work will be reduced to a little or nil.

U

Check and validate all parts that come from the line.

R

Ensure products are inspected exactly how you want, and all quality tests are compliant with your standards.

d

Easily provide instructions on what has to be checked and how

Quality Management Solution with built-in Traceability. Schedule a Free Discovery Session Now!

Together with our solution consultants, discover which modules will help you most streamline quality – without breaking the bank.

Start Faster: Get a Head-start with the NC-Vision for Quality Solution. Extend Later. 

Discover the power of the toolbox: A selection of modules, already configured to the standards and processes of quality management, developed hand-in-hand with our most advanced customers. You only pick the modules you really need – for a quick and affordable solution doing exactly what you’re looking for. 

Incoming Inspection

Only good quality materials allow for amazing quality products. Our Incoming Inspection Module gives you the means to segregate and validate the raw materials that you receive until they meet the requirements.

  • Define part and supplier based rules for specific part lot inspections frequency
  • All storage units with parts the are in inspection mode will receive the “check” status immediately after reception
  • Parts that are marked to be in check status will not be allowed to be used on production lines
  • Rejected containers are quarantined and cannot be used 

 

Process Self-audit

Proper functioning of machines is mandatory to obtain good quality parts. Specific validations have to be performed at pre-set times or after defined actions to determine that the equipment functions within allowed parameters. With our Process Self-Audit Module you can define the necessary validations and when they have to be performed to ensure that you produce the correct parts.

  • Define validation tests that are expected to fail and that must be checked before production process starts

  • Define custom rules for when the self audit test should be made ( periodical or before/after specific production phases 

Test Dispatch

Define the necessary test to be done and the selection rules and the module will select the next product to be checked. In the case that the selected product fails the check, the entire lot can be blocked until it is fully controlled.

  • Dispatch part for testing based on custom defined rules

  • Block shipping of containers based on testing groups

  • Track testing results linked to part production records

  • Define validation steps to be performed & recurrence rules at part level

  • Integrate with our Work Instruction Module to provide better instructions to the auditor

Quality Wall

Either that we speak about new parts or about special actions after a quality issue, the quality wall is the place where parts are validated and sorted before delivery. Our Quality Wall module comes to help, allowing the operators making the check to register the parts and mark them as valid or invalid.

  • Validate critical products by passing them thru a quality check wall before they are shipped for actions like validation or sorting
  • Dedicate application used to change the state of parts that must be validated to complete their state
  • Assign a label with a unique serial number to a storage unit that is completed and validated before shipment to confirm that the goods where checked
Issues Management

 Meet the proper tool to track the issues that appeared in your own production process or at the customer. Use our Issues Management Module to track an issue from the moment it was generated until it was resolved and to follow up also possible recurrences of the same issue.

  • Tracking of issues that occur in production by assigning them to exiting part serials or lots.

  • Track issue as traceability record with the possibility of linking various records to it (part, line operation, storage units, process device, etc.)

  • Track issue specific documents (5Why, 8D, etc.) as data records to file attachments & issue recurrence

  • Generating the learned lesson

Extendable & flexible: Add functionality. Mix & Match the Solutions You Need. 

The thing with standard software is: There’s always something missing. Not with NC-Vision: The revolutionary NC-Builder lets you add functionality, from simple data fields to complex features, without writing a single line of code. 

Automation

Automatization

Modular automation solution, covering  Process machine link and Machine Value Acquisition.  Connect to your machines and integrate them as a whole in the assembly process, capture and store all the data for future reference..

  • Build complex manufacturing solutions 
  • Reduce operator workload
  • Reduce cost
  • Be ahead of your competitors by being an early adopter of fully integrated solutions
  • Storage of process data
  • IOT ready
Change Management

Change Management

Because we know how important getting a new product out flawlessly is, our modular Change Management solution comes to your help. It enables you to properly manage the change from one product to another or from one revision to another and includes the proper tools to track issues related to their introduction in the production line.

  • Change History
  • Error proofing
  • Improved change management
  • Schedule the production of pipe cleaners
  • Track all the issues related to a change
  • SaaS ready

 

Data Integration

Data Integration

Today's businesses are more connected than ever and the connections happen more and more over electronic channels. Our modular solution allows fast integration of business partners & processes, covering all industries.

  • Improved customer communication
  • Error proofing
  • Order change revision
  • Increased productivity
  • Aligned to standards
  • Cloud Compatible

 

Data Management

Maintain and organize complex data for your organization and effortlessly enhance your solution by adding new data structures linked to the existing ones.

  • Organize data
  • Error proofing your data
  • Easy to view
  • Extend your data
  • Secure storage
  • SaaS ready
Line Management

A powerful tool that brings the layer of abstraction that is needed to configure your work stations to cover all manufacturing scenarios and makes your virtual line a mirror of the real one. 

  • Product traceability
  • Increased operator efficiency
  • Reduce inventory
  • Increased productivity
  • Part and container identification
  • Cloud Edge Compatible

 

Maintenance

Properly plan the maintenance activities and track the usage of equipment and the consumables that have to be replaced at given time intervals. 

  • Maintenance record
  • Resource scheduling
  • Inventory management
  • Equipment availability
  • Prevent breakdowns
  • SaaS ready

 

Training & Certification

Our advanced Training & Certification solution helps you develop and improve operator competency, covering every step, from defining the skills requirements for specific operations, to tracking the last training and its validity.

  • Ensure proper skills for defined role
  • Increased customer trust
  • Detailed history of trainings
  • Execute trainings in time
  • Accumulate skills for new role
  • SaaS Ready
Production Planning

Manage production scheduling, inventory, sales, procurement and shop-floor in one place. This powerful and flexible solution for production planning helps you meet customer demands on time, every time. 

  • Eliminate shortages
  • Increase efficiency
  • Improve order traceability
  • Optimize capacity usage
  • Reduce E&O
  • SaaS Ready

 

Quality

Streamline quality assurance, by planning, assigning and monitoring quality control inspections & supplier audits in one modular solution

  • Produce top-notch quality parts
  • Increase efficiency
  • Reduce cost
  • Standardization
  • Product traceability
  • Cloud Edge Compatible

 

Warehouse Management

Modular warehouse management solution, covering everything from storage to shipping, inventoring, monitoring, decanting and receiving.

  • Proper use of space
  • Increased productivity
  • Container traceability
  • Reduced picking time
  • Reduced inventory cost

 

Scrap Management

With pressure to reduce inventory levels and the cost of goods sold mounting, scrap value becomes a very important component in the overall picture. Use our scrap management solution to record and view it in real time.

  • Real time monitoring
  • Process improvement
  • Cost reduction
  • Accurate inventory
  • Improved Quality
  • Cloud Edge Compatible

 

Virtual Office

We create your customized, digital office space outfitted with collaboration and communication tools to replicate a physical office space: Document Management, Task Management, Project Management.

  • Manage complex projects
  • Increase office efficiency
  • Paperless Office
  • Fast reaction
  • Ad-hoc task assignment
  • SaaS Ready

 

Rework

Monitor the materials and labor that go in and out of the rework process. Finally no more waste,  without extra complexity and quality risks.

  • Monitor which parts go to rework, either as amounts or as single piece

  • Serial based tracing of reworked parts

  • Trace lots of materials used during rework and scrapped amounts

  • Recovery of reusable components in case of disassembling

  • Transform unneeded parts in parts in demand

Virtual Shopfloor

Monitor, manage and control manufacturing shopfloors.  Our powerful solution provides a digital 360° view of all processes, from quote preparation to quality control and shipment.

  • Digitalization of your entire production operation
  • Increased efficiency and transparency,
  • Optimized process reliability and production operations
  • View of your processes and machines from anywhere
NC-Builder No-Code Technology

NC-Builder is an unique no-code technology created by NC-Vision. NC-Builder makes it possible to create complex enterprise software easily, quickly and with up to 10 times less effort than traditional software development approaches.   

No programming knowledge is required, not even a single line of source code. At the same time NC-Builder lets you create the features and processes you need for your own specific solutions - offering full flexibility.  

With NC-Builder new solutions, modules or custom adaptations and extensions of the NC-Vision products can be realized quickly and easily.  

With just 5 days of training your key user will be able to make adjustments and even create  after weeks of training advanced complex functionalities as needed.  

NC-Builder is fully integrated in all NC-Vision products.

Core System

The core system contains a collection of basic, essential functionalities.. Each of our revolutionary toolbox solutions always include the specific functionalities of the solution and modules, as well as the core system.

  • Security: Permission management based on user or group of users, SSO, self-hosted, active directory, Google, etc
  • Scalability and High performance: Centralized, scalable architecture  optimized for high performance keeping business data at 1-click distance
  • Cluster: Support of distributed cluster environments with the option of an automatic synchronization of the instances.
  • Centralized architecture: Automatic, dedicated data replication and centralization
  • Cloud Edge: on-site self-hosted server for high performance execution and a synchronized primary cluster server where all data are centralized
  • Label traceability: Use our label designing and rendering functionality, storing a digitalized version of the printed label to speed up your operations .
  • Dashboard: Dashboard  with real-time information on all production KPIs or historical data
  • Data record history: Track and store the history of data records that were altered used also for record revising and traceability purposes
  • Atomic record editing: Option to lock the editing of the record to a single user assuring that 2 users cannot change a data record by editing at the same time and overwriting previous changes
  • Worktime schedule computation: Support to perform time operations based on defined worktime time plan where the platform can precisely calculate the ending time of a task by taking in consideration the business working schedule and free days
  • Mobile Functionality: Applications are cross platform and responsive, ready to run on mobile devices supporting operating systems like Android, Windows 10, Linux or iOS
  • Integration and Compatibility with Other Systems: High number of protocols and interface types available, using external software systems or direct database connection, Rest/SOAP API endpoints, WebSocket/Socket connections, file transfer, email inbox, etc
  • Comprehensive reporting: Design and generate reports in various formats in the platform, no need for other proprietary or external tools
  • Document templating: Document generation made easy,  content based on dynamic data input, xlsx, docx, pptx, text, HTML supported.
  • Integrated label designer tool: High number of formats supported Zebra - ZPL II, Toshiba TEC, Image - PNG, PDF, PostScript PS, etc.
  • Industrial automation: Support for a large variety of interfaces and protocols commonly used to directly interface with most of the industrial machines, IOT devices or PLC’s.
  • IOT ready: Embedded support for connecting to IOT devices for bidirectional communication ( written and read data )
  • Embedded real-time user messaging:  Easily send messages between users or send instant notifications
  • Seamless integration: All applications can be embedded in external websites or web applications as iframe content.
  • GIS standard: Storage and representation of geographical information, combined with maps rendering support

Quality Management Solution with built-in Traceability. Schedule a Free Discovery Session Now!

Together with our solution consultants, discover which modules will help you most streamline quality – without breaking the bank.