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NC Vision for Preventive Maintenance

Improve Planning and Resource Utilization

Get rid of costly downtime and lost productivity. Easily schedule resources and control bandwidth. Decrease unplanned maintenance and inspections and start saving time, money and frustration. Increase productivity and effectiveness, improve audit compliance and cut costs.

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Easy: Get a Clear Overview

Preventing time wasted on unplanned maintenance work and avoiding overtime is a must in any kind of business. Our preventive maintenance solution will give you an overview of all the tasks that are due and in what state they are.

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Affordable: Reduce Costs & Downtime

Preventive maintenance costs up to four times less than corrective maintenance. We’ve designed a smart maintenance management system to help you get the most out of your production and track that your parts and technicians are available to you. Preventive Maintenance also saves you from costly downtime and lost productivity.

3.

Quick: Avoid Stress & Overtime

Scheduling your maintenance tasks is a nightmare. With our maintenance solution, schedule ahead of time and never worry about not having enough time to perform maintenance. Put an end to unplanned downtime of critical equipment and machines, endless emergencies and accidents. Also, avoid stress and overtime.

Drive Operational Efficiency – Thanks to the NC-Vision Toolbox for Production & Traceability.

Quick: Get a Clear Overview of all Maintenance Tasks

Preventing time wasted on unplanned maintenance work and avoiding overtime is a must in any kind of business. Our preventive maintenance solution will give you an overview of all the tasks that are due and in what state they are.

Schedule maintenance tasks to be performed on process equipment

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Define recurrence rules for maintenance tasks

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Define equipment consumables that need to be replaced periodically

Cut Costs and Ensure Efficiency and Productivity are High in your Facilities

Preventive maintenance costs up to four times less than corrective maintenance. We’ve designed a smart maintenance management system to help you get the most out of your production and track that your parts and technicians are available to you. Preventive Maintenance also saves you from costly downtime and lost productivity.

Assets have a longer life expectancy when  kept in optimal working condition

Put an end to unplanned downtime of critical equipment and machines

Organize parts and materials, spend less on carrying inventory

Fewer expensive corrective and emergency repairs

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Increased safety and reduced risk of injury

Get Real Visibility into your Maintenance Operations

Scheduling your maintenance tasks is a nightmare. Get real visibility into your maintenance operations. With our maintenance solution, schedule ahead of time and never worry about not having enough time to perform maintenance. Put an end to unplanned downtime of critical equipment and machines, endless emergencies and accidents. Also, avoid stress and overtime.

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Schedule resources and control bandwidth.

Time shipments so required parts arrive just before you need them.

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Get maintenance work tracked.

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Ensure the right things are done at the right time, by the most qualified operators.

Easy: Track Progress

Track when your workers performed maintenance tasks and know exactly when they are scheduled. Now schedule resources and see who is available for what and when. Never have to worry about unscheduled downtime or overtime again.  And be more efficient than ever before.

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Examine the existing maintenance schedules in history within seconds.

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Get a clear record of spare parts used when maintenance is performed

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Easily see the operator who closed a certain maintenance event and the comments made

Reduce Equipment Failures and Downtime. Schedule a Free Discovery Session Now!

Together with our solution consultants, discover which modules will help you most accelerate your automotive processes, enhance product quality and add full traceability-without breaking the bank.

Start Faster: Get a Head-start with the NC-Vision Maintenance Solution. Extend Later. 

Discover the power of the toolbox: A selection of modules, already configured to the standards and processes of maintenance management, developed hand-in-hand with our most advanced customers. You only pick the modules you really need – for a quick and affordable solution doing exactly what you’re looking for. 

Preventive Maintenance

Meet the perfect tool to schedule your maintenance tasks and track that they were performed. Enable the production of high quality products and reduce production downtimes.

  • Schedule maintenance tasks to be performed on process equipment

  • Define recurrence rules for maintenance tasks

  • Define equipment consumables that need to be replaced periodically

  • Spare part consumption after maintenance

  • Define maintenance rules based on number of cycles

 

Spare Parts

Management of spare parts place an important role to ensure that you have all the necessary materials available to perform equipment maintenance or to repair them in case that they are broken. Use NC-Vision’s Spare Parts module to manage your spare parts stocks and to generate alerts when they fall outside of the defined thresholds.

  • Define spare parts and stock levels for them

  • Generate alerts

    Platform Features

    The core system contains a collection of basic, essential functionalities. Each of our revolutionary toolbox solutions always include the specific functionalities of the solution and modules, as well as the core system.

    • Embedded messaging system used to send messages between users or broadcast messages to all users
    • Runs on a multitude of devices including Android or iOS based smartphones
    • Highly scalable platform optimized for high performance and load
    • Enterprise level authentication through active directory, Google account or internal method 
    • 100% web-based, no local installation required
    • Data secured
    • Extend and enhance the data models and the UI by yourself with the data modeler

    Extendable & flexible: Add functionality. Mix & Match the Solutions You Need. 

    The thing with standard software is: There’s always something missing. Not with NC-Vision: The revolutionary NC-Builder lets you add functionality, from simple data fields to complex features, without writing a single line of code. 

    Automation

    Automatization

    Modular automation solution, covering  Process machine link and Machine Value Acquisition.  Connect to your machines and integrate them as a whole in the assembly process, capture and store all the data for future reference..

    • Build complex manufacturing solutions 
    • Reduce operator workload
    • Reduce cost
    • Be ahead of your competitors by being an early adopter of fully integrated solutions
    • Storage of process data
    • IOT ready
    Change Management

    Change Management

    Because we know how important getting a new product out flawlessly is, our modular Change Management solution comes to your help. It enables you to properly manage the change from one product to another or from one revision to another and includes the proper tools to track issues related to their introduction in the production line.

    • Change History
    • Error proofing
    • Improved change management
    • Schedule the production of pipe cleaners
    • Track all the issues related to a change
    • SaaS ready
    Data Integration

    Data Integration

    Today's businesses are more connected than ever and the connections happen more and more over electronic channels. Our modular solution allows fast integration of business partners & processes, covering all industries.

    • Improved customer communication
    • Error proofing
    • Order change revision
    • Increased productivity
    • Aligned to standards
    • Cloud Compatible
    Data Management

    Maintain and organize complex data for your organization and effortlessly enhance your solution by adding new data structures linked to the existing ones.

    • Organize data
    • Error proofing your data
    • Easy to view
    • Extend your data
    • Secure storage
    • SaaS ready
    Line Management

    A powerful tool that brings the layer of abstraction that is needed to configure your work stations to cover all manufacturing scenarios and makes your virtual line a mirror of the real one. 

    • Product traceability
    • Increased operator efficiency
    • Reduce inventory
    • Increased productivity
    • Part and container identification
    • Cloud Edge Compatible

     

    Maintenance

    Properly plan the maintenance activities and track the usage of equipment and the consumables that have to be replaced at given time intervals. 

    • Maintenance record
    • Resource scheduling
    • Inventory management
    • Equipment availability
    • Prevent breakdowns
    • SaaS ready

     

    Training & Certification

    Our advanced Training & Certification solution helps you develop and improve operator competency, covering every step, from defining the skills requirements for specific operations, to tracking the last training and its validity.

    • Ensure proper skills for defined role
    • Increased customer trust
    • Detailed history of trainings
    • Execute trainings in time
    • Accumulate skills for new role
    • SaaS Ready
    Production Planning

    Manage production scheduling, inventory, sales, procurement and shop-floor in one place. This powerful and flexible solution for production planning helps you meet customer demands on time, every time. 

    • Eliminate shortages
    • Increase efficiency
    • Improve order traceability
    • Optimize capacity usage
    • Reduce E&O
    • SaaS Ready

     

    Quality

    Streamline quality assurance, by planning, assigning and monitoring quality control inspections & supplier audits in one modular solution

    • Produce top-notch quality parts
    • Increase efficiency
    • Reduce cost
    • Standardization
    • Product traceability
    • Cloud Edge Compatible

     

    Warehouse Management

    Modular warehouse management solution, covering everything from storage to shipping, inventoring, monitoring, decanting and receiving.

    • Proper use of space
    • Increased productivity
    • Container traceability
    • Reduced picking time
    • Reduced inventory cost

     

    Scrap Management

    With pressure to reduce inventory levels and the cost of goods sold mounting, scrap value becomes a very important component in the overall picture. Use our solution to record and view it in real time.

    • Real time monitoring
    • Process improvement
    • Cost reduction
    • Accurate inventory
    • Improved Quality
    • Cloud Edge Compatible
    Virtual Office

    We create your customized, digital office space outfitted with collaboration and communication tools to replicate a physical office space: Document Management, Task Management, Project Management.

    • Manage complex projects
    • Increase office efficiency
    • Paperless Office
    • Fast reaction
    • Ad-hoc task assignment
    • SaaS Ready

     

    Rework

    Monitor the materials and labor that go in and out of the rework process. Finally no more waste,  without extra complexity and quality risks.

    • Monitor which parts go to rework, either as amounts or as single piece

    • Serial based tracing of reworked parts

    • Trace lots of materials used during rework and scrapped amounts

    • Recovery of reusable components in case of disassembling

    • Transform unneeded parts in parts in demand

    Virtual Shopfloor

    Monitor, manage and control manufacturing shopfloors.  Our powerful solution provides a digital 360° view of all processes, from quote preparation to quality control and shipment.

    • Digitalization of your entire production operation
    • Increased efficiency and transparency,
    • Optimized process reliability and production operations
    • View of your processes and machines from anywhere
    NC-Builder No-Code Technology

    NC-Builder is an unique no-code technology created by NC-Vision. NC-Builder makes it possible to create complex enterprise software easily, quickly and with up to 10 times less effort than traditional software development approaches.   

    No programming knowledge is required, not even a single line of source code. At the same time NC-Builder lets you create the features and processes you need for your own specific solutions - offering full flexibility.  

    With NC-Builder new solutions, modules or custom adaptations and extensions of the NC-Vision products can be realized quickly and easily.  

    With just 5 days of training your key user will be able to make adjustments and even create  after weeks of training advanced complex functionalities as needed.  

    NC-Builder is fully integrated in all NC-Vision products.

    Core System

    The core system contains a collection of basic, essential functionalities.. Each of our revolutionary toolbox solutions always include the specific functionalities of the solution and modules, as well as the core system.

    • Security: Permission management based on user or group of users, SSO, self-hosted, active directory, Google, etc
    • Scalability and High performance: Centralized, scalable architecture  optimized for high performance keeping business data at 1-click distance
    • Cluster: Support of distributed cluster environments with the option of an automatic synchronization of the instances.
    • Centralized architecture: Automatic, dedicated data replication and centralization
    • Cloud Edge: on-site self-hosted server for high performance execution and a synchronized primary cluster server where all data are centralized
    • Label traceability: Use our label designing and rendering functionality, storing a digitalized version of the printed label to speed up your operations .
    • Dashboard: Dashboard  with real-time information on all production KPIs or historical data
    • Data record history: Track and store the history of data records that were altered used also for record revising and traceability purposes
    • Atomic record editing: Option to lock the editing of the record to a single user assuring that 2 users cannot change a data record by editing at the same time and overwriting previous changes
    • Worktime schedule computation: Support to perform time operations based on defined worktime time plan where the platform can precisely calculate the ending time of a task by taking in consideration the business working schedule and free days
    • Mobile Functionality: Applications are cross platform and responsive, ready to run on mobile devices supporting operating systems like Android, Windows 10, Linux or iOS
    • Integration and Compatibility with Other Systems: High number of protocols and interface types available, using external software systems or direct database connection, Rest/SOAP API endpoints, WebSocket/Socket connections, file transfer, email inbox, etc
    • Comprehensive reporting: Design and generate reports in various formats in the platform, no need for other proprietary or external tools
    • Document templating: Document generation made easy,  content based on dynamic data input, xlsx, docx, pptx, text, HTML supported.
    • Integrated label designer tool: High number of formats supported Zebra - ZPL II, Toshiba TEC, Image - PNG, PDF, PostScript PS, etc.
    • Industrial automation: Support for a large variety of interfaces and protocols commonly used to directly interface with most of the industrial machines, IOT devices or PLC’s.
    • IOT ready: Embedded support for connecting to IOT devices for bidirectional communication ( written and read data )
    • Embedded real-time user messaging:  Easily send messages between users or send instant notifications
    • Seamless integration: All applications can be embedded in external websites or web applications as iframe content.
    • GIS standard: Storage and representation of geographical information, combined with maps rendering support

    Simple & Forward-thinking Maintenenace. Schedule a Free Discovery Session Now!

    Together with our solution consultants, discover which modules will help you most accelerate your automotive processes, enhance product quality and add full traceability-without breaking the bank.