NC-Vision for Downtime Tracking
Real-Time Downtime Tracking
Resolve machine downtimes faster. Get real-time overview of stoppages and resolution times.
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Accurate Machine Data, in Real-time
Without good planning and control, production downtimes will continue to occur. Maintain the highest production efficiency by tracking each and every downtime in order to take the necessary actions in a timely manner.
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Get full Real-Time Shop Floor Visibility
Finally an easy way to resolve both alarms and downtimes faster. Take control of your production and enable your team to quickly resolve these issues to ensure machines are running as much as possible.
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Track progress & schedule resources
Accurately record all downtime to better understand production performance and act on data in real-time. Now schedule resources and see who is available for what and when. Never have to worry about unscheduled downtime or overtime again.
Real-time overview of stoppages and resolution times – Thanks to the NC-Vision Toolbox for Production & Traceability.
Real-Time: Accurate Machine Data
Without good planning and control, production downtimes will continue to occur. Maintain the highest production efficiency by tracking each and every downtime in order to take the necessary actions in a timely manner.
Collect machine and operator data to enable operators and managers to get notified of downtime immediately
Analyze downtime data for long terms trends, be able to detect and investigate production process related problems
Automate the collection of data and ensure accuracy: manually collecting downtimes is prone to errors and time-consuming for both operators and managers
Help your team design optimized preventive maintenance programs
Easy: Real-Time Shop Floor Visibility
Finally an easy way to resolve both alarms and downtimes faster. With NC-Vision’s revolutionary toolbox and No-Code technology, reduce overall unplanned downtime and increase operator productivity.Take control of your production and enable your team to quickly resolve these issues to ensure machines are running as much as possible.
Real time visual indicators for shop floor downtime
Alerts can be configured to inform about downtime progress
Real time monitoring of the line and identification of bottlenecks
Downtime categorization and machine alarms to enable workflows and notifications so that the right information is communicated to the right person when a problem occurs.
Easy to signalize a problem in the line
Issues can be solved faster, increasing the available production time
Accurate: Track Progress
Accurately record all downtime to better understand production performance and act on data in real-time. Now schedule resources and see who is available for what and when. Never have to worry about unscheduled downtime or overtime again. And be more efficient than ever before.
Clear overview of downtimes
Easily filter events by status and time
Quick view of all opened or taken intervention
Use historical data to analyze manufacturing downtime over a user-selected interval, sorted by machine, line, shift or operator
Optimize planned maintenance efforts based on the downtime data
Efficient: Respond to Downtimes Faster
Always be ready to restart the production process as soon as production has been interrupted. Say goodbye to low operating efficiency and constant overtimes, starting today. Get the visibility you need: effortlessly track the status of workers, see the tasks they started and scale the productivity.
Automatically send alert emails at desired email addresses based on an escalation scheme.
Set time intervals at which mail alerts will be sent in a normal and critical way, for response or resolution state, to different email groups.
Easily filter events by status and time
Resolve both alarms and downtimes faster to reduce overall unplanned downtime and increase operator productivity.
Resolve Machine Downtimes Faster. Schedule a Free Discovery Session Now!
Together with our solution consultants, discover which modules will help you most, reduce your inventory levels and picking up times or add traceability if required by your important clients -without breaking the bank.
Start Faster: Get a Head-start with NC-Vision for Downtime Management. Extend Later.
Discover the power of the toolbox: A selection of modules, already configured to the standards and processes of downtime management, developed hand-in-hand with our most advanced customers. You only pick the modules you really need – for a quick and affordable solution doing exactly what you’re looking for.
Downtime Management
Get a real-time overview of stoppages and resolution times. Always be ready take the necessary actions in a timely manner in order to resume production.
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Collecting and tracking real-time equipment downtime and interruptions information and causes.
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Configurable alerts to inform about downtime progress
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Track and manage downtime events based on predefined list of issues & keep downtime history
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Operators can open operation downtime event by selecting a downtime reason
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Downtime events can be processed by specific users depending on their assigned roles
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All downtime durations are compared with the downtime data record for later reports
Platform Features
The core system contains a collection of basic, essential functionalities. Each of our revolutionary toolbox solutions always include the specific functionalities of the solution and modules, as well as the core system.
- Embedded messaging system used to send messages between users or broadcast messages to all users
- Runs on a multitude of devices including Android or iOS based smartphones
- Highly scalable platform optimized for high performance and load
- Enterprise level authentication through active directory, Google account or internal method
- 100% web-based, no local installation required; data secured
- Extend and enhance the data models and the UI by yourself with the data modeler
Extendable & flexible: Add functionality. Mix & Match the Solutions You Need.
The thing with standard software is: There’s always something missing. Not with NC-Vision: The revolutionary NC-Builder lets you add functionality, from simple data fields to complex features, without writing a single line of code.
Automation
Modular automation solution, covering Process machine link and Machine Value Acquisition. Connect to your machines and integrate them as a whole in the assembly process, capture and store all the data for future reference..
- Build complex manufacturing solutions
- Reduce operator workload
- Reduce cost
- Be ahead of your competitors by being an early adopter of fully integrated solutions
- Storage of process data
- IOT ready
Change Management
Because we know how important getting a new product out flawlessly is, our modular Change Management solution comes to your help. It enables you to properly manage the change from one product to another or from one revision to another and includes the proper tools to track issues related to their introduction in the production line.
- Change History
- Error proofing
- Improved change management
- Schedule the production of pipe cleaners
- Track all the issues related to a change
- SaaS ready
Data Integration
Today's businesses are more connected than ever and the connections happen more and more over electronic channels. Our modular solution allows fast integration of business partners & processes, covering all industries.
- Improved customer communication
- Error proofing
- Order change revision
- Increased productivity
- Aligned to standards
- Cloud Compatible
Data Management
Maintain and organize complex data for your organization and effortlessly enhance your solution by adding new data structures linked to the existing ones.
- Organize data
- Error proofing your data
- Easy to view
- Extend your data
- Secure storage
- SaaS ready
Line Management
A powerful tool that brings the layer of abstraction that is needed to configure your work stations to cover all manufacturing scenarios and makes your virtual line a mirror of the real one.
- Product traceability
- Increased operator efficiency
- Reduce inventory
- Increased productivity
- Part and container identification
- Cloud Edge Compatible
Maintenance
Properly plan the maintenance activities and track the usage of equipment and the consumables that have to be replaced at given time intervals.
- Maintenance record
- Resource scheduling
- Inventory management
- Equipment availability
- Prevent breakdowns
- SaaS ready
Training & Certification
Our advanced Training & Certification solution helps you develop and improve operator competency, covering every step, from defining the skills requirements for specific operations, to tracking the last training and its validity.
- Ensure proper skills for defined role
- Increased customer trust
- Detailed history of trainings
- Execute trainings in time
- Accumulate skills for new role
- SaaS Ready
Production Planning
Manage production scheduling, inventory, sales, procurement and shop-floor in one place. This powerful and flexible solution for production planning helps you meet customer demands on time, every time.
- Eliminate shortages
- Increase efficiency
- Improve order traceability
- Optimize capacity usage
- Reduce E&O
- SaaS Ready
Quality
Streamline quality assurance, by planning, assigning and monitoring quality control inspections & supplier audits in one modular solution
- Produce top-notch quality parts
- Increase efficiency
- Reduce cost
- Standardization
- Product traceability
- Cloud Edge Compatible
Warehouse Management
Modular warehouse management solution, covering everything from storage to shipping, inventoring, monitoring, decanting and receiving.
- Proper use of space
- Increased productivity
- Container traceability
- Reduced picking time
- Reduced inventory cost
Scrap Management
With pressure to reduce inventory levels and the cost of goods sold mounting, scrap value becomes a very important component in the overall picture. Use our solution to record and view it in real time.
- Real time monitoring
- Process improvement
- Cost reduction
- Accurate inventory
- Improved Quality
- Cloud Edge Compatible
Virtual Office
We create your customized, digital office space outfitted with collaboration and communication tools to replicate a physical office space: Document Management, Task Management, Project Management.
- Manage complex projects
- Increase office efficiency
- Paperless Office
- Fast reaction
- Ad-hoc task assignment
- SaaS Ready
Rework
Monitor the materials and labor that go in and out of the rework process. Finally no more waste, without extra complexity and quality risks.
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Monitor which parts go to rework, either as amounts or as single piece
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Serial based tracing of reworked parts
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Trace lots of materials used during rework and scrapped amounts
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Recovery of reusable components in case of disassembling
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Transform unneeded parts in parts in demand
Virtual Shopfloor
Monitor, manage and control manufacturing shopfloors. Our powerful solution provides a digital 360° view of all processes, from quote preparation to quality control and shipment.
- Digitalization of your entire production operation
- Increased efficiency and transparency,
- Optimized process reliability and production operations
- View of your processes and machines from anywhere
NC-Builder No-Code Technology
NC-Builder is an unique no-code technology created by NC-Vision. NC-Builder makes it possible to create complex enterprise software easily, quickly and with up to 10 times less effort than traditional software development approaches.
No programming knowledge is required, not even a single line of source code. At the same time NC-Builder lets you create the features and processes you need for your own specific solutions - offering full flexibility.
With NC-Builder new solutions, modules or custom adaptations and extensions of the NC-Vision products can be realized quickly and easily.
With just 5 days of training your key user will be able to make adjustments and even create after weeks of training advanced complex functionalities as needed.
NC-Builder is fully integrated in all NC-Vision products.
Core System
The core system contains a collection of basic, essential functionalities.. Each of our revolutionary toolbox solutions always include the specific functionalities of the solution and modules, as well as the core system.
- Security: Permission management based on user or group of users, SSO, self-hosted, active directory, Google, etc
- Scalability and High performance: Centralized, scalable architecture optimized for high performance keeping business data at 1-click distance
- Cluster: Support of distributed cluster environments with the option of an automatic synchronization of the instances.
- Centralized architecture: Automatic, dedicated data replication and centralization
- Cloud Edge: on-site self-hosted server for high performance execution and a synchronized primary cluster server where all data are centralized
- Label traceability: Use our label designing and rendering functionality, storing a digitalized version of the printed label to speed up your operations .
- Dashboard: Dashboard with real-time information on all production KPIs or historical data
- Data record history: Track and store the history of data records that were altered used also for record revising and traceability purposes
- Atomic record editing: Option to lock the editing of the record to a single user assuring that 2 users cannot change a data record by editing at the same time and overwriting previous changes
- Worktime schedule computation: Support to perform time operations based on defined worktime time plan where the platform can precisely calculate the ending time of a task by taking in consideration the business working schedule and free days
- Mobile Functionality: Applications are cross platform and responsive, ready to run on mobile devices supporting operating systems like Android, Windows 10, Linux or iOS
- Integration and Compatibility with Other Systems: High number of protocols and interface types available, using external software systems or direct database connection, Rest/SOAP API endpoints, WebSocket/Socket connections, file transfer, email inbox, etc
- Comprehensive reporting: Design and generate reports in various formats in the platform, no need for other proprietary or external tools
- Document templating: Document generation made easy, content based on dynamic data input, xlsx, docx, pptx, text, HTML supported.
- Integrated label designer tool: High number of formats supported Zebra - ZPL II, Toshiba TEC, Image - PNG, PDF, PostScript PS, etc.
- Industrial automation: Support for a large variety of interfaces and protocols commonly used to directly interface with most of the industrial machines, IOT devices or PLC’s.
- IOT ready: Embedded support for connecting to IOT devices for bidirectional communication ( written and read data )
- Embedded real-time user messaging: Easily send messages between users or send instant notifications
- Seamless integration: All applications can be embedded in external websites or web applications as iframe content.
- GIS standard: Storage and representation of geographical information, combined with maps rendering support
Process-optimized Line Management Solution with built-in Traceability. Schedule a Free Discovery Session Now!
Together with our solution consultants, discover which modules will help you most, reduce your inventory levels and picking up times or add traceability if required by your important clients -without breaking the bank.